The influence of lubricating coolant and processing modes on surface roughness during face milling of workpieces made of aluminum alloys

Abstract

Within the framework of these studies, experimental studies are carried out on the effect of using coolants of various types — synthetic «BIOSIL-S», semi-synthetic «SP- 3» and water-based «Smalta-4» — on the roughness of the machined surface of an aluminum billet during milling. The roughness of the machined surface is evaluated by the Ra parameter using a MarSurf PS1 portable profilometer. As a result of the research, it is found that coolants affect the quality of the resulting surface in different ways. The best surface quality is obtained at a cutting speed of V=283 m/min and a feed of S=0,02 mm/tooth using a BIOSIL-S coolant, which is due to rational cutting conditions and the physical properties of the coolant.